Technical Facilities
Melting capacities
Grey cast iron
- two cold-blast cupola furnaces, diameter 1200 mm, capacity 12 tons per hour
Steel
- two arc furnaces, charge 5 tons each
- two inductive furnaces, charge 0,5 tons each
Moulding equipment
Grey cast iron
- hand moulding of heavy and large castings into the flasks and caissons
Steel
- hand moulding of heavy and large castings into the flasks and caissons
- moulding machine „Air Impact“, supplied by Georg Fischer in Schafhausen Switzerland) - flasks max. 1000 x 800 x 300/300 mm
Core production equipment
Furan, natural sand, Cold Box, Hot Box, Shell, CO2 Axle bodies – nodular cast iron Weight – cca 45 kg
CAD/CAE
CAD/CAE programs for solution of technology and optimisation of castings is used in DSB EURO s.r.o. In 2007 the licence of CAD program Solidworks was bought for a calculation of boosting and congealing and ProCAST program for postulate of abnormalities, which uses the method of final elements.
According to results of simulation we are able to detect hide abnormalities and concurrently optimise technology of production and construction of castings, which can be discussed with customer according to 3D issues.
Presently, DSB EURO s.r.o. uses parallel version of ProCAST, which allows the presentation of results in very short time. Program ProCAST was distended with thermodynamic database. This allows to test all materials for your castings by calculation.
Sample of simulation of turbine´s closet – material: steel GS17MoCr55, raw weight 9020 kg:
3D pattern of casting
Processed 3D technology of casting
Analysis of results boosting casting -
thermal field
Analysis of results congealing casting -
share of fluid phase
Real machined casting
More about ProCAST program
Melting capacities
Grey cast iron
- two cold-blast cupola furnaces, diameter 1200 mm, capacity 12 tons per hour
Steel
- two arc furnaces, charge 5 tons each
- two inductive furnaces, charge 0,5 tons each
Moulding equipment
Grey cast iron
- hand moulding of heavy and large castings into the flasks and caissons
Steel
- hand moulding of heavy and large castings into the flasks and caissons
- moulding machine „Air Impact“, supplied by Georg Fischer in Schafhausen Switzerland) - flasks max. 1000 x 800 x 300/300 mm
Core production equipment
Furan, natural sand, Cold Box, Hot Box, Shell, CO2 Axle bodies – nodular cast iron Weight – cca 45 kg
CAD/CAE
CAD/CAE programs for solution of technology and optimisation of castings is used in DSB EURO s.r.o. In 2007 the licence of CAD program Solidworks was bought for a calculation of boosting and congealing and ProCAST program for postulate of abnormalities, which uses the method of final elements.
According to results of simulation we are able to detect hide abnormalities and concurrently optimise technology of production and construction of castings, which can be discussed with customer according to 3D issues.
Presently, DSB EURO s.r.o. uses parallel version of ProCAST, which allows the presentation of results in very short time. Program ProCAST was distended with thermodynamic database. This allows to test all materials for your castings by calculation.
Sample of simulation of turbine´s closet – material: steel GS17MoCr55, raw weight 9020 kg:
|
|
|
|
3D pattern of casting |
Processed 3D technology of casting |
|
|
|
|
Analysis of results boosting casting - thermal field |
Analysis of results congealing casting - share of fluid phase |
|
|
|
|
Real machined casting |
More about ProCAST program |
